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Custom Aerosol Packaging Built Around Your Product
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The right aerosol packaging protects your formulation, ensures consistent delivery and shapes how customers experience your brand. At Aeropak, we have spent more than 60 years helping manufacturers turn their products into ready-to-use aerosol spray solutions. We fill everything from food-grade cooking sprays to industrial lubricants, managing the entire process from development to delivery.
Get professional advice from experienced specialists
Why manufacturers choose Aeropak
Aerosol filling requires specialised equipment, technical knowledge and strict quality control. Most manufacturers lack the infrastructure to handle this in-house.
As your partner, we provide access to five production lines, an in-house laboratory and a team with decades of experience. We coordinate the entire process from ingredient blending to final packaging, which means fewer suppliers to manage and faster turnaround times.
We produce everything from small test batches to large-scale runs, allowing you to trial your product before committing to higher volumes.
Key components in aerosol packaging
Custom aerosol packaging is more than selecting a can size. Every aerosol packaging solution consists of several interdependent components, and each choice affects how your product performs and how customers perceive it.
Cans
The can itself comes in two main options. Aluminium cans with rounded shoulders give a premium look that works well for food products and consumer goods. Tinplate cans with squared shoulders are often chosen for industrial applications like paints and technical products. Both types can be filled with volumes between 200 and 1000 ml, and internal coatings can be applied to protect against acidic or alkaline contents.
Valves and actuators
The valve system determines how your product dispenses. A cooking oil spray requires precise portion control, while an industrial cleaner might need a powerful stream. We work with you to match the valve to your product's viscosity and intended use. The actuator and cap complete the user experience, designed for easy handling while meeting safety requirements.
Propellants
The propellant creates the pressure that drives your product out of the can. We use liquefied gases such as LPG and DME, as well as compressed options including atmospheric air and carbon dioxide. The right choice depends on your product chemistry, regulatory requirements and environmental goals.
For products where the formulation must remain separate from the propellant, we offer Bag-on-Valve technology. This places your product in a separate laminated pouch inside the can, keeping it completely isolated from the propellant gas. It is particularly useful for food products like cooking oils, liquid butter and margarine.
Product development and testing
Not every product arrives ready to fill. Some customers come to us with a complete formulation, while others have an early concept that needs refining. Either way, we can help.
Laboratory and quality control
Our laboratory handles quality control and product development. We test samples from every batch to verify functionality, safety and consistency. Pressure tests at room temperature and at 50°C confirm that cans perform safely across storage and transport conditions. We retain control samples for two years for full traceability.
Formulation support
We can help refine existing formulations or develop new ones based on your specifications. Once ready, we manage ingredient procurement, blending, aerosol filling, labelling, quality testing and final packaging.
Quality and certifications
Aerosol products face strict regulations, and requirements vary across markets. Since a large share of the products we fill are exported, we have in-depth knowledge of both Danish and international regulations.
Our FSSC 22000 certification confirms that our food production meets the highest standards. For all products, we advise on correct labelling, safety symbols and documentation to support a smooth export process.
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