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Reliable aerosol filling for your product and industry
At Aeropak, we offer professional and specialised aerosol filling services for businesses seeking safe, efficient, and compliant spray packaging solutions. We help manufacturers across industries convert their products into pressurised formats suited for professional or consumer use. From initial evaluation to filled and labelled cans, we manage the process with care, technical precision, and full quality control.
Experienced partner in aerosol filling
With decades of experience, Aeropak is one of Denmark’s most established providers of aerosol and spray can filling. For more than 60 years, we have worked closely with manufacturers and product developers to deliver more than just filled cans. We focus on building long-term partnerships through clear communication and close collaboration throughout the process.
All aerosol and can filling takes place at our facility, where traditional craftsmanship is combined with modern production technology. We support everything from small test batches to large-scale production, adapted to the needs of different industries. Whether your product is a technical spray, a food-grade mist, or a biocidal formulation, we tailor the process to match its functional and regulatory requirements.
What industries do we supply aerosol sprays to?
Aerosol sprays play a crucial role for dispensing and dosing in a multitude of different industries. We specialize in their needs and know exactly how to deliver effective solutions that make their workflow easier. Read more about our specialized solutions for each industry here.
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How the aerosol filling process works
Understanding how your product becomes a pressurised aerosol is essential when choosing the right packaging solution. At Aeropak, we manage the entire process internally, ensuring full control, traceability, and consistent quality. Below is an overview of how we carry out aerosol filling, step by step.
Identifying product requirements
The process begins with a detailed assessment of your product. We consider factors such as viscosity, intended spray behaviour, and the environments in which the product will be stored and used. This guides the selection of can size, valve type, actuator, and propellant, ensuring both safety and functionality.
Selecting the right components
Once the product’s requirements are clear, we select the most suitable materials. This includes choosing the right can type, valve system, and propellant. For spray can filling, this selection is especially important to ensure user-friendly application and consistent product behaviour – whether the propellant is compressed air, liquefied gas, or another suitable option.
Filling and sealing
With all components defined, the concentrate is dosed into the can, followed by the propellant. The can is then sealed through a crimping process that secures the valve in place. Each step is carefully managed to ensure accuracy and repeatability throughout production.
Testing and quality control
After filling, each unit undergoes thorough quality checks, including leak detection, weight control, and spray testing. Some products are also tested under varying temperatures to confirm stability and consistent performance. All tests are conducted in our in-house laboratory, where we also retain control samples to ensure full traceability.
Labelling, coding, and packing
Once approved, the product is labelled according to your design and regulatory requirements. We apply batch numbers and production codes for identification and documentation. Finally, the products are packed and prepared for delivery based on your distribution setup, whether for retail, industrial use, or export.
Full oversight from start to finish
By managing the entire can filling process internally, we reduce complexity and ensure efficient coordination across all stages. This provides a streamlined, compliant solution from development to delivery.
Throughout the process, we act not only as a technical expert but also as a collaborative partner, supporting your product from the first idea to the final result.
Why choose Aeropak as your aerosol filling partner?
At Aeropak, we offer more than just a filling service. With decades of experience, deep technical insight, and a strong focus on quality, we act as a reliable partner throughout the entire process.
Our integrated approach to can filling ensures full control, efficient lead times, and tailored solutions that align with your technical and commercial objectives. We work closely with companies that value long-term collaboration, transparency, and high standards.
If you are ready to strengthen your product with aerosol filling, we are here to help. Get in touch for a dialogue about how we can develop the right solution together.
Regulatory compliance and documentation
Aerosol packaging is subject to detailed regulation, especially when dealing with flammable contents or sensitive product types. At Aeropak, we integrate compliance into every step of our process. This includes guidance on correct labelling, the use of appropriate safety pictograms, and full documentation of the production batch.
We offer a range of material and propellant options chosen for their performance, compliance, and environmental profile. Whenever possible, we prioritise recyclable can materials and greener propellants to reduce environmental impact without compromising product quality.
Our internal quality system ensures full traceability from component intake to final shipment. This transparency allows you to meet audit requirements and maintain confidence in the safety and integrity of your aerosol product.